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Production Line Optimisation & Balancing

Production line optimisation improves efficiency by enhancing performance, reducing waste, and increasing output. Production line balancing ensures even workload distribution across workstations for smooth, bottleneck-free operations.

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Enhancing Manufacturing Efficiency

Industrial Data Xchange (IDX) partnered with Lineview Solutions to offer a complete suite of tools designed to optimise manufacturing operations, particularly in high-speed production lines like those in the bottling and packaging industries. Trusted by industry leaders like Coca-Cola and AB InBev, Lineview Solutions is a preferred choice for businesses seeking high efficiency and minimal downtime.

Real-Time Monitoring

Tracks production in real-time, providing data on equipment effectiveness and production bottlenecks.

Automated Insights

Transforms machine data into real-time insights, allowing staff to quickly identify and address manufacturing losses.
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Seamless Integration

Integrates with existing ERP and MES systems, allowing for a unified approach to production management.

Operational Excellence

Drive digital transformation with paperless processes and connected worker solutions, empowering teams to enhance production performance.

Unified Solution Platform

Continuously analyses individual machines across OEMs to assess performance, identify faults, and predict potential breakdowns.

Additional Platform Solutions

DigiView, RapidView, and MachineView address challenges such as quality management, cycle time visualisation, and machine-level monitoring.

Lineview Solutions

Built on decades of manufacturing expertise, Lineview transforms production data into AI-powered insights that improve performance, unlock capacity and maximise profitability.

Navigator

Turn factory data into clear direction with Navigator. Like a GPS for your operations, it reveals where performance is being lost, shows where you are today, and guides your team toward the right actions to improve results.

XL Platform

Boost Productivity Instantly. The XL Platform transforms your plant into a data-driven hub with easy installation, real-time tracking, and clear production insights, eliminating downtime and optimising efficiency.

Features

Integrate with existing systems, offering real-time monitoring, advanced analytics, customisable dashboards, and predictive maintenance for smooth operations and informed decision-making.

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Increased Equipment Effectiveness

Guarantees a minimum 10% increase in Overall Equipment Effectiveness (OEE) within six months of implementation.

Sustainability and Resource Optimisation

Helps manufacturers reduce waste and optimise resources, promoting sustainability and driving cost savings.

Extensive Operational Support

Offers operational support and consulting for effective implementation, ROI maximisation, and continuous process optimisation.

Empower Connected Workers

Utilise expert consulting and proven methods to make data-driven decisions that drive sustainable growth.

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Scalability and Customisation

Meets the unique needs of industries like food and beverage or consumer goods, addressing sector-specific challenges effectively.

AI-Driven Analytics

Utilises AI to generate actionable insights, making it easier to achieve high levels of production efficiency.

Benefits

Improve visibility, reduce downtime, optimise resources, and enhance productivity, leading to faster response times and increased efficiency and profitability.

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Maximise equipment efficiency and network reliability for consistent, high-level performance across operations.

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Enhance throughput and minimise delays by maintaining stable, real-time communication between systems.

Simplify complex processes with continuous monitoring and integration across machines and networks.

Ensure consistent output quality through automated checks, real-time data analysis, and intelligent fault detection.

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Reduce maintenance, repair, and operational expenses through early issue detection and resource allocation.

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Prevent unnecessary shutdowns and material loss by addressing issues before they disrupt the production cycle.

Lineview Case Studies

A 29.1% relative improvement in OEE and a 35.7% improvement in performance through reduced downtime were achieved in South Africa.

Coca-Cola Europacific Partners improved OEE by 20% using Lineview to standardise performance monitoring across more than 70 production lines.

Vikos accelerated its digital transformation with Lineview, enabling real-time visibility, smarter processes and scalable manufacturing operations.

Real-time production monitoring helped AB InBev Wuhan improve operational consistency, reduce downtime and optimise maintenance planning.

William Grant & Sons achieved a 28% productivity increase through leadership development, improvement practices and Lineview’s operational expertise.

Chivas Brothers improved mechanical efficiency by 17% using Lineview’s real time production data and true causal loss analysis for sustained improvement.

Britvic unlocked £5.4 million in production capacity through Lineview’s line balancing optimisation and operational improvement methodology.

AB InBev Wuhan improved efficiency through real-time monitoring, targeted maintenance and performance management, achieving top three global.

Optimise Your Production Line for Maximum Efficiency

Take control of your production line and unlock new levels of efficiency. By optimising processes and leveraging real-time data, you can reduce downtime, increase output, and enhance overall performance. Contact us today to get started.